diff -r d3d2b277075b -r 7e8f1a7ddeeb www/prod_checklist.php --- /dev/null Thu Jan 01 00:00:00 1970 +0000 +++ b/www/prod_checklist.php Wed Jun 05 15:12:14 2019 +0200 @@ -0,0 +1,583 @@ +SetFont('Arial','B',10); + $this->Cell(0, 4,$text,0,0,'L',true); + $this->SetFont('Arial','',10); + $this->Ln(6); + } + + function Checkline($text) { + $this->Cell(2, 4,' ',0,0,'L',true); + $this->Cell(4, 4,' ',1,0,'L',true); + $this->Cell(0, 4,' '.$text,0,1,'L',true); + $this->Ln(1); + } + + function Checklist($row) { + + global $my_grain_absorbtion; + global $my_brix_correction; + $mashwater = 0; + $numsalts = 0; + + $this->AddPage(); + $this->SetFillColor(255,255,255); + + $ferms = json_decode($row['json_fermentables'], true); + $hops = json_decode($row['json_hops'], true); + $miscs = json_decode($row['json_miscs'], true); + $yeasts = json_decode($row['json_yeasts'], true); + + if ($row['starter_enable'] && $row['prop1_volume']) { + $this->Checkheader('Giststarter maken'); + $days = 0; + $last = 0; + for ($i = 1; $i < 5; $i++) { + $pt = "prop".$i."_type"; + $pv = "prop".$i."_volume"; + if (floatval($row[$pv])) { + $last = $i; + if ($row[$pt] == 0) + $days += 2; + else if ($row[$pt] == 1) + $days += 4; + else + $days += 6; + } + } + $this->Checkline("begin ongeveer ".$days." dagen voor de brouwdag met de giststarter"); + for ($i = 1; $i < 5; $i++) { + $pt = "prop".$i."_type"; + $pv = "prop".$i."_volume"; + if (floatval($row[$pv])) { + $s = "Starter stap ".$i.", van ".sprintf("%.3f",floatval($row[$pv])); + $s .= " liter maken met SG ".sprintf("%.3f",floatval($row['starter_sg'])); + $this->Checkline($s); + if ($row[$pt] == 0) { + $s = "ongeveer 24 uur op een magneetroerder"; + } else if ($row[$pt] == 1) { + $s = "enkele dagen regelmatig schudden"; + } else { + $s = "bijna een week rustig laten staan"; + } + $s .= " tot er voldoende gist is"; + $this->Checkline($s); + if ($i < $last) { + $this->Checkline("starter minstens 24 uur in de koeling laten uitzakken"); + $this->Checkline("starter uit de koelkast halen en afgieten"); + } else { + $this->Checkline("starter in de koeling zetten tot de brouwdag"); + $this->Checkline("starter op de brouwdag uit de koelkast halen en afgieten"); + } + } + } + $this->Ln(5); + } + + $this->Checkheader('Water en -behandeling'); + if ($row['w1_name']) { + $this->Checkline(sprintf("%.1f",floatval($row['w1_amount'])).' liter water '.$row['w1_name']); + $mashwater += floatval($row['w1_amount']); + } + if ($row['w2_name']) { + $this->Checkline(sprintf("%.1f",floatval($row['w2_amount'])).' liter water '.$row['w2_name']); + $mashwater += floatval($row['w2_amount']); + } + foreach($miscs as $item) { + if ($item['m_type'] == 4) { // Only the water agents + $unit = ($item['m_amount_is_weight']) ? " gram ":" ml "; + $this->Checkline(sprintf("%.1f",floatval($item['m_amount'] * 1000)).$unit.$item['m_name']); + $numsalts++; + } + } + $this->Ln(5); + + $this->Checkheader('Mout afwegen en schroten'); + foreach($ferms as $item) { + if ($item['f_added'] == 0) { // to mash + $s = sprintf("%.3f",floatval($item['f_amount'])).' kg `'; + $s .= iconv('UTF-8','windows-1252',$item['f_name']); + $s .= '` ('.iconv('UTF-8','windows-1252',$item['f_supplier']).')'; + $this->Checkline($s); + } + } + $this->Checkline('mout schroten'); + $this->Ln(5); + + $this->Checkheader('Maischen'); + $mvol = 0; + $msugars = 0; // mash sugars + $grainabsorbtion = 0; + $arr = json_decode($row['json_mashs'], true); + if (count($arr) > 0) { + $loop = 0; + foreach($arr as $item) { + if ($item['step_type'] == 0) + $mvol += $item['step_infuse_amount']; // We need this later. + if ($loop == 0) { + if ($item['step_type'] == 0) + $l = $item['step_infuse_amount']; + else + $l = $mashwater; + $s = sprintf("%.1f",$l).' liter water opwarmen tot '; + $s .= sprintf("%.1f",$item['step_temp']).' '.DEG.'C ('; + $s .= sprintf("%.1f",kettle_cm($l,$row['eq_tun_volume'],$row['eq_tun_height'])); + $s .= ' cm onder de rand)'; + $this->Checkline($s); + if ($numsalts > 0) + $this->Checkline('brouwzouten en -zuren toevoegen'); + $this->Checkline('mout storten en inmaischen'); + foreach($hops as $item2) { + if ($item2['h_useat'] == 0) { + $s = sprintf("%.1f",$item2['h_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item2['h_name']).'` toevoegen'; + $this->Checkline($s); + } + } + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 1 && $item3['m_type'] != 4) { // Only if not a water agent + $s = sprintf("%.2f",$item3['m_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item3['m_name']).'` toevoegen'; + $this->Checkline($s); + } + } + $this->Checkline($item['step_time'].' min. bij '.$item['step_temp'].' '.DEG.'C'); + $this->Checkline('pH meten en bijstellen (doel pH beslag: '.sprintf("%.1f",$row['mash_ph']).' pH)'); + } else { + if ($item['step_type'] == 0) { // Infusion + $s = 'toevoegen '.$item['step_infuse_amount'].' liter water van xx '.DEG.'C'; + } else if ($item['step_type'] == 1) { // Direct heat + $s = 'opwarmen tot '.$item['step_temp'].' '.DEG.'C'; + } else { // Decoction + $s = 'uitnemen, opwarmen, koken en terugstorten van '.$item['step_infuse_amount'].' liter deelbeslag'; + } + $this->Checkline($s); + $this->Checkline($item['step_time'].' min. bij '.$item['step_temp'].' '.DEG.'C'); + } + $loop++; + } + $est_mash_sg = 0; + foreach($ferms as $item) { + if ($item['f_added'] == 0) { + $d = $item['f_amount'] * ($item['f_yield'] / 100) * (1 - $item['f_moisture'] / 100); + $mvol += $item['f_amount'] * $item['f_moisture'] / 100; + $grainabsorbtion += $my_grain_absorbtion * $item['f_amount']; + $msugars += $d; + } + } + $sugardensity = 1.611; + $v = $msugars / $sugardensity + $mvol; + $plato = 1000 * $msugars / ($v * 10); // deg. Plato + $mash_sg = plato_to_sg($plato); + $this->Checkline('doel SG eind maischen: '.density_str($mash_sg)); + } + if ($this->GetY() > 200) + $this->AddPage(); + else + $this->Ln(5); + + $acidtype = array( 'Melkzuur', 'Zoutzuur', 'Fosforzuur', 'Zwavelzuur' ); + $this->Checkheader('Filteren en spoelen'); + $s = sprintf("%.1f",$row['sparge_volume']).' liter spoelwater opwarmen tot '.sprintf("%.1f",$row['sparge_temp']).' '.DEG.'C'; + $this->Checkline($s); + $s = 'spoelwater aanzuren tot pH <= '.sprintf("%.1f",$row['sparge_ph']).' met '; + $s .= sprintf("%.1f",$row['sparge_acid_amount']*1000).' ml. '.$acidtype[$row['sparge_acid_type']]; + $this->Checkline($s); + $spoelw = ($row['boil_size'] - $mashwater + $grainabsorbtion + $row['eq_lauter_deadspace']) * 1.03; // A small heat correction + $this->Checkline('spoelen met ongeveer '.sprintf("%.1f",$spoelw).' liter spoelwater'); + $s = 'doelvolume in kookketel: '.sprintf("%.1f",$row['boil_size'] * 1.04).' liter ('; + $s .= sprintf("%.1f",kettle_cm($row['boil_size'] * 1.04,$row['eq_kettle_volume'],$row['eq_kettle_height'])).' cm onder de rand)'; + $this->Checkline($s); + $pre_sg = estimate_sg($msugars * floatval($row['efficiency']) / 100,floatval($row['boil_size'])); + $this->Checkline('doel SG in kookketel: '.density_str($pre_sg)); + foreach($hops as $item2) { + if ($item2['h_useat'] == 1) { + $s = sprintf("%.1f",$item2['h_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item2['h_name']).'` toevoegen na het spoelen'; + $this->Checkline($s); + } + } + if ($this->GetY() > 200) + $this->AddPage(); + else + $this->Ln(5); + + $this->Checkheader('Koken'); + $this->Checkline('totale kooktijd: '.$row['boil_time'].' min.'); + for ($i = $row['boil_time']; $i >= 0; $i--) { + if ($i == 10) { + foreach($ferms as $item1) { + if ($item1['f_added'] == 1) { + $s = sprintf("%.3f",$item1['f_amount']).' kg `'; + $s .= iconv('UTF-8','windows-1252',$item1['f_name']).'` bij 10 minuten voor einde koken'; + $this->Checkline($s); + } + } + if ($row['brew_cooling_method'] == 1) + $this->Checkline('Plaats dompelkoeler bij 10 minuten voor einde koken'); + } + foreach($hops as $item2) { + if (($item2['h_useat'] == 2 || $item2['h_useat'] == 3) && ($item2['h_time'] == $i)) { + $s = sprintf("%.1f",$item2['h_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item2['h_name']).'` bij '; + if ($i > 0) + $s .= $i.' minuten voor einde koken'; + else + $s .= 'vlamuit'; + $this->Checkline($s); + } + } + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 2 && $item3['m_time'] == $i) { + $s = sprintf("%.1f",$item3['m_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item3['m_name']).'` bij '; + if ($i > 0) + $s .= $i.' minuten voor einde koken'; + else + $s .= 'vlamuit'; + $this->Checkline($s); + } + } + + } + $s = 'doelvolume einde koken: '.sprintf("%.1f",$row['batch_size']*1.04).' liter ('; + $s .= sprintf("%.1f",kettle_cm($row['batch_size']*1.04,$row['eq_kettle_volume'],$row['eq_kettle_height'])); + $s .= ' cm onder de rand)'; + $this->Checkline($s); + $this->Checkline('doel SG einde koken: '.density_str($row['est_og'])); + if ($this->GetY() > 200) + $this->AddPage(); + else + $this->Ln(5); + + if (($row['brew_whirlpool9'] + $row['brew_whirlpool7'] + $row['brew_whirlpool6'] + $row['brew_whirlpool2']) > 0) { + $this->Checkheader('Whirlpool en koelen'); + if ($row['brew_whirlpool9'] > 0) { + $s = 'Whirlpool voor '.$row['brew_whirlpool9'].' min. Temperatuur boven 85 '.DEG.'C houden'; + $this->Checkline($s); + } + if ($row['brew_whirlpool7'] > 0) { + $this->Checkline('koelen tot 79 '.DEG.'C'); + $s = 'Whirlpool voor '.$row['brew_whirlpool7'].' min. Temperatuur tussen 72 en 79 '.DEG.'C houden'; + $this->Checkline($s); + } + if ($row['brew_whirlpool6'] > 0) { + $this->Checkline('koelen tot 66 '.DEG.'C'); + $s = 'Whirlpool voor '.$row['brew_whirlpool6'].' min. Temperatuur tussen 60 en 66 '.DEG.'C houden'; + $this->Checkline($s); + } + foreach($hops as $item2) { + if ($item2['h_useat'] == 4) { + $s = sprintf("%.1f",$item2['h_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item2['h_name']).'` voor '; + $s .= $item2['h_time'].' minuten in de whirlpool'; + $this->Checkline($s); + } + } + $this->Checkline('koelen tot '.sprintf("%.1f",$row['brew_cooling_to']).' '.DEG.'C'); + if ($row['brew_whirlpool2'] > 0) { + $s = 'Whirlpool voor '.$row['brew_whirlpool2'].' min.'; + $this->Checkline($s); + } + } else { + $this->Checkheader('Koelen'); + $this->Checkline('koelen tot '.sprintf("%.1f",$row['brew_cooling_to']).' '.DEG.'C'); + } + $this->Checkline('gistvat ontsmetten en evt. pomp en slangen ontsmetten'); + $this->Checkline('wort naar gistvat overbrengen'); + if ($this->GetY() > (300 - (5 * $lines))) + $this->AddPage(); + else + $this->Ln(5); + + $this->Checkheader('Gist enten'); + $dry = 0; + foreach ($yeasts as $item) { + if ($item['y_use'] == 0) { // primary + if ($item['y_form'] == 0) { // Liquid + $this->Checkline($item['y_amount'].' pak '.$item['y_product_id'].', '.$item['y_name'].' gist'); + } else if ($item['y_form'] == 1) { // Dry + $s = sprintf("%.1f",$item['y_amount']*1000).' gram '.$item['y_product_id'].', '.$item['y_name']; + $s .= ' gist'; + $dry += $item['y_amount']*10000; + $this->Checkline($s); + } else { // Slant/Culture/Frozen/Bottle + $s = sprintf("%.0f",$item['y_amount']*1000).' ml '.$item['y_product_id'].', '.$item['y_name'].' gist'; + $this->Checkline($s); + } + } + } + if ($dry > 0) { + $this->Checkline(' gist hydrateren in '.$dry.' ml gedesinfecteerd water van 32 '.DEG.'C'); + $this->Checkline(' 15 minuten laten staan bij 32 '.DEG.'C'); + $this->Checkline(' gistmengsel voorzichtig roeren en laten afkoelen tot temperatuur wort'); + $this->Checkline(' gist toevoegen'); + $this->Checkline('Of'); + $this->Checkline(' gist rechtstreeks over het wort strooien'); + } else { + if ($row['starter_enable'] && $row['prop1_volume']) + $this->Checkline('giststarter toevoegen'); + else + $this->Checkline('gist toevoegen'); + } + if ($row['brew_fermenter_extrawater'] > 0) + $this->Checkline(sprintf("%.1f", $row['brew_fermenter_extrawater']).' liter water toevoegen in gistvat'); + if ($row['brew_aeration_type'] > 0) { + $s = 'wort '.$row['brew_aeration_time'].' minuten beluchten met '; + $s .= ($row['brew_aeration_type'] == 1) ? "lucht":"zuurstof"; + $this->Checkline($s); + } + if ($this->GetY() > 200) + $this->AddPage(); + else + $this->Ln(5); + + $this->Checkheader('Vergisting starten'); + $this->Checkline('klimaatkast instellen op '.sprintf("%.1f",$row['brew_cooling_to']).' '.DEG.'C'); + + /* + * During primary fermentation: fermentables, misc + */ + $lines = 0; + foreach($ferms as $item1) { + if ($item1['f_added'] == 2) + $lines++; + } + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 3) + $lines++; + } + if ($lines) { + if ($this->GetY() > (270 - (5 * $lines))) + $this->AddPage(); + else + $this->Ln(5); + $this->Checkheader('Hoofdgisting'); + } + foreach($ferms as $item1) { + if ($item1['f_added'] == 2) { + $s = sprintf("%.3f",$item1['f_amount']).' kg `'; + $s .= iconv('UTF-8','windows-1252',$item1['f_name']).'` op dag 3 of 4 toevoegen'; + $this->Checkline($s); + } + } + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 3) { + $s = sprintf("%.1f",$item3['m_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item3['m_name']).'` op dag 3 of 4 toevoegen'; + $this->Checkline($s); + } + } + + /* + * During secondary fermentation: yeast + */ + $lines = 0; + foreach ($yeasts as $item4) { + if ($item4['y_use'] == 1) + $lines++; + } + if ($lines) { + if ($this->GetY() > (270 - (5 * $lines))) + $this->AddPage(); + else + $this->Ln(5); + $this->Checkheader('Nagisting'); + } + foreach ($yeasts as $item4) { + if ($item4['y_use'] == 1) { + if ($item4['y_form'] == 0) { // Liquid + $this->Checkline($item4['y_amount'].' pak '.$item4['y_product_id'].', '.$item4['y_name'].' gist (eventueel met starter)'); + } else if ($item['y_form'] == 1) { // Dry + $s = sprintf("%.1f",$item4['y_amount']*1000).' gram '.$item4['y_product_id'].', '.$item4['y_name']; + $s .= ' gist'; + $this->Checkline($s); + } else { // Slant/Culture/Frozen/Bottle + $s = sprintf("%.0f",$item4['y_amount']*1000).' ml '.$item4['y_product_id'].', '.$item4['y_name'].' gist (eventueel met starter)'; + $this->Checkline($s); + } + } + } + + /* + * During tertiary fermentation: fermentables, hop, yeast, misc + */ + $lines = 0; + foreach($ferms as $item1) { + if ($item1['f_added'] == 3) + $lines++; + } + foreach($hops as $item2) { + if ($item2['h_useat'] == 5) + $lines++; + } + foreach ($yeasts as $item4) { + if ($item4['y_use'] == 2) + $lines++; + } + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 4) + $lines++; + } + if ($lines) { + if ($this->GetY() > (270 - (5 * $lines))) + $this->AddPage(); + else + $this->Ln(5); + $this->Checkheader('Lagering'); + } + foreach($ferms as $item1) { + if ($item1['f_added'] == 3) { + $s = sprintf("%.3f",$item1['f_amount']).' kg `'; + $s .= iconv('UTF-8','windows-1252',$item1['f_name']).'` toevoegen'; + $this->Checkline($s); + } + } + foreach($hops as $item2) { + if ($item2['h_useat'] == 5) { + $s = sprintf("%.1f",$item2['h_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item2['h_name']).'` voor'; + $s .= sprintf("%.0f",$item2['h_time']/1440).' dagen toevoegen'; + $this->Checkline($s); + } + } + foreach ($yeasts as $item4) { + if ($item4['y_use'] == 2) { + if ($item4['y_form'] == 0) { // Liquid + $s = $item4['y_amount'].' pak '.$item4['y_product_id'].', '.$item4['y_name'].' gist (eventueel met starter)'; + } else if ($item4['y_form'] == 1) { // Dry + $s = sprintf("%.1f",$item4['y_amount']*1000).' gram '.$item4['y_product_id'].', '.$item4['y_name']; + $s .= ' gist'; + } else { // Slant/Culture/Frozen/Bottle + $s = sprintf("%.0f",$item4['y_amount']*1000).' ml '.$item4['y_product_id'].', '.$item4['y_name']; + $s .= ' gist (eventueel met starter)'; + } + $this->Checkline($s); + } + } + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 4) { + $s = sprintf("%.1f",$item3['m_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item3['m_name']).'` voor '; + $s .= sprintf("%.0f",$item3['m_time']/1440).' dagen toevoegen'; + $this->Checkline($s); + } + } + + /* + * During packaging: fermentables, yeast, misc + */ + $lines = 0; + foreach($ferms as $item1) { + if ($item1['f_added'] == 4) + $lines++; + } + $yeasts = json_decode($row['json_yeasts'], true); + foreach ($yeasts as $item4) { + if ($item4['y_use'] == 3) + $lines++; + } + $miscs = json_decode($row['json_miscs'], true); + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 5) + $lines++; + } + if ($lines) { + if ($this->GetY() > (270 - (5 * $lines))) + $this->AddPage(); + else + $this->Ln(5); + $this->Checkheader('Verpakken'); + } + foreach($ferms as $item1) { + if ($item1['f_added'] == 4) { + $s = sprintf("%.3f",$item1['f_amount']).' kg `'; + $s .= iconv('UTF-8','windows-1252',$item1['f_name']).'` bij bottelen'; + $this->Checkline($s); + } + } + foreach ($yeasts as $item4) { + if ($item4['y_use'] == 3) { + if ($item4['y_form'] == 0) { // Liquid + $s = '`'.$item4['y_product_id'].', '.$item4['y_name']; + } else if ($item4['y_form'] == 1) { // Dry + $s = sprintf("%.1f",$item4['y_amount']*1000).' gram `'.$item4['y_product_id'].', '.$item4['y_name']; + } else { // Slant/Culture/Frozen/Bottle + $s = sprintf("%.0f",$item4['y_amount']*1000).' ml `'.$item4['y_product_id'].', '.$item4['y_name']; + } + $s .= '` als bottelgist'; + $this->Checkline($s); + } + } + foreach($miscs as $item3) { + if ($item3['m_use_use'] == 5) { + $s = sprintf("%.1f",$item3['m_amount']*1000).' gr `'; + $s .= iconv('UTF-8','windows-1252',$item3['m_name']).'` bij bottelen toevoegen'; + $this->Checkline($s); + } + } + } + +} + + + +class PDF extends PDF_MySQL_Table { + function Header() { + global $row; + global $prdate; + $stage = array( 'Plan', 'Wacht', 'Brouwen', 'Hoofdgisting', 'Nagisting', 'Lagering', 'Afvullen', 'Hergisten', 'Rijpen', 'Proeven', 'Gereed', 'Afgesloten' ); + $this->Image('images/logo.png',10,10,30); + // Title + $this->SetFont('Helvetica','B',18); + $this->SetX(45); + $this->Cell(0,8,$row['code'].' '.$row['name'],0,1,'L'); + $this->Ln(1); + $this->SetFont('Helvetica','',10); + $this->SetX(45); + $this->Cell(17,5,'Datum:',0,0,'L'); + $this->Cell(0,5,$prdate,0,1,'L'); + $this->SetX(45); + $this->Cell(17,5,'Stijl:',0,0,'L'); + $this->Cell(0,5,$row['st_name'],0,1,'L'); + $this->SetX(45); + $this->Cell(17,5,'Fase:',0,0,'L'); + $this->Cell(0,5,$stage[$row['stage']],0,1,'L'); + $this->Ln(6); + // Ensure table header is printed + parent::Header(); + } +} + + +/* + * Generate checklist PDF from recipe data + */ +$pdf = new PDF(); +$pdf->Checklist($row); +$pdf->Output();