components/PID/PID_v1.c

Wed, 10 Jun 2020 09:43:51 +0200

author
Michiel Broek <mbroek@mbse.eu>
date
Wed, 10 Jun 2020 09:43:51 +0200
changeset 87
47253f294a9f
parent 82
7d17e2cb31a8
permissions
-rw-r--r--

SDK settings to reduce bin size. Some log messages to debug level. Added KWH usage registration. Added equipment power usage for HLT and MLT. Equipment database upgraded to version 2, expandable. Fixed some screen errors during temperature mash steps.


#include <stddef.h>
#include <string.h>
#include <stdlib.h>
#include <stdbool.h>
#include <stdint.h>
#include <math.h>

#include "freertos/FreeRTOS.h"
#include "freertos/task.h"
#include "esp_system.h"
#include "esp_log.h"

#include "PID_v1.h"

double		dispKp;			// we'll hold on to the tuning parameters in user-entered
double		dispKi;			// format for display purposes
double		dispKd;

double		kp;			// (P)roportional Tuning Parameter
double		ki;			// (I)ntegral Tuning Parameter
double		kd;			// (D)erivative Tuning Parameter

int		controllerDirection;

double		*myInput;		// Pointers to the Input, Output, and Setpoint variables
double		*myOutput;		// This creates a hard link between the variables and the 
double		*mySetpoint;		// PID, freeing the user from having to constantly tell us
	        	                // what these values are.  with pointers we'll just know.

unsigned long	lastTime;		///< Last time of the time window.
double		outputSum, lastInput;

unsigned long	SampleTime;
double		outMin, outMax;
bool		inAuto;


static const char *TAG = "pid";

void PID_Initialize(void);



void PID(double* Input, double* Output, double* Setpoint, double Kp, double Ki, double Kd, PID_DIRECTION Direction) {
    myOutput = Output;
    myInput = Input;
    mySetpoint = Setpoint;
    inAuto = false;

    PID_SetOutputLimits(0, 255);

    SampleTime = 100;

    PID_SetControllerDirection(Direction);
    PID_SetTunings(Kp, Ki, Kd);

    lastTime = (xTaskGetTickCount() * portTICK_PERIOD_MS ) - SampleTime;
}



/*
 * This, as they say, is where the magic happens.  this function should be called
 *   every time "void loop()" executes.  the function will decide for itself whether a new
 *   pid Output needs to be computed.  returns true when the output is computed,
 *   false when nothing has been done.
 */
bool PID_Compute(void)
{
    if (!inAuto)
	return false;
	      
    unsigned long now = xTaskGetTickCount() * portTICK_PERIOD_MS;
    unsigned long timeChange = (now - lastTime);
    if (timeChange >= SampleTime) {
	/*Compute all the working error variables*/
	double input = *myInput;
	double error = *mySetpoint - input;
	double dInput = (input - lastInput);
	outputSum+= (ki * error);
	outputSum-= kp * dInput;

	if (outputSum > outMax)
	    outputSum= outMax;
	else if (outputSum < outMin)
	    outputSum= outMin;
	
	double output = 0;

	/*Compute Rest of PID Output*/
	output += outputSum - kd * dInput;

	if (output > outMax)
	    output = outMax;
	else if (output < outMin)
	    output = outMin;
	*myOutput = output;

	/*Remember some variables for next time*/
	lastInput = input;
	lastTime = now;
	return true;
    } else
	return false;
}



/*
 * This function allows the controller's dynamic performance to be adjusted.
 * it's called automatically from the constructor, but tunings can also
 * be adjusted on the fly during normal operation
 */
void PID_SetTunings(double Kp, double Ki, double Kd)
{
    if (Kp<0 || Ki<0 || Kd<0) {
	ESP_LOGE(TAG, "SetTunings negative input");
	return;
    }

    dispKp = Kp; dispKi = Ki; dispKd = Kd;

    ESP_LOGI(TAG, "SetTunings(%.3f, %.3f, %.3f)", Kp, Ki, Kd); 
    double SampleTimeInSec = ((double)SampleTime)/1000;
    kp = Kp;
    ki = Ki * SampleTimeInSec;
    kd = Kd / SampleTimeInSec;

    if (controllerDirection == PID_REVERSE) {
	kp = (0 - kp);
	ki = (0 - ki);
	kd = (0 - kd);
    }
}



/*
 * sets the period, in Milliseconds, at which the calculation is performed
 */
void PID_SetSampleTime(int NewSampleTime)
{
    ESP_LOGI(TAG, "SetSampleTime(%d)", NewSampleTime);

    if (NewSampleTime > 0) {
	double ratio  = (double)NewSampleTime / (double)SampleTime;
	ki *= ratio;
	kd /= ratio;
	SampleTime = (unsigned long)NewSampleTime;
    }
}



/*
 * This function will be used far more often than SetInputLimits.  while
 *  the input to the controller will generally be in the 0-1023 range (which is
 *  the default already,)  the output will be a little different.  maybe they'll
 *  be doing a time window and will need 0-8000 or something.  or maybe they'll
 *  want to clamp it from 0-125.  who knows.  at any rate, that can all be done
 *  here.
 */
void PID_SetOutputLimits(double Min, double Max)
{
    if(Min >= Max) {
        ESP_LOGE(TAG, "SetOutputLimits Min >= Max");
	return;
    }

    ESP_LOGI(TAG, "SetOutputLimits(%.0f, %.0f)", Min, Max);
    outMin = Min;
    outMax = Max;

    if(inAuto) {
	if(*myOutput > outMax)
	    *myOutput = outMax;
	else if(*myOutput < outMin)
	    *myOutput = outMin;

    	if(outputSum > outMax)
	    outputSum= outMax;
	else if(outputSum < outMin)
	    outputSum= outMin;
    }
}



/*
 * Allows the controller Mode to be set to manual (0) or Automatic (non-zero)
 * when the transition from manual to auto occurs, the controller is
 * automatically initialized
 */
void PID_SetMode(PID_MODE Mode)
{
    bool newAuto = (Mode == PID_AUTOMATIC);

    ESP_LOGI(TAG, "SetMode(%s)", (Mode) ? "AUTOMATIC":"MANUAL");
    if(newAuto && !inAuto) {  /*we just went from manual to auto*/
	PID_Initialize();
    }
    inAuto = newAuto;
}



/*
 * does all the things that need to happen to ensure a bumpless transfer
 *  from manual to automatic mode.
 */
void PID_Initialize()
{
    outputSum = *myOutput;
    lastInput = *myInput;
    if(outputSum > outMax)
	outputSum = outMax;
    else if(outputSum < outMin)
	outputSum = outMin;
}



/*
 * The PID will either be connected to a DIRECT acting process (+Output leads
 * to +Input) or a REVERSE acting process(+Output leads to -Input.)  we need to
 * know which one, because otherwise we may increase the output when we should
 * be decreasing.  This is called from the constructor.
 */
void PID_SetControllerDirection(PID_DIRECTION Direction)
{
    ESP_LOGI(TAG, "SetControllerDirection(%s)", (Direction) ? "REVERSE":"DIRECT");

    if(inAuto && Direction !=controllerDirection) {
	kp = (0 - kp);
	ki = (0 - ki);
	kd = (0 - kd);
    }
    controllerDirection = Direction;
}



/*
 * Just because you set the Kp=-1 doesn't mean it actually happened.  these
 * functions query the internal state of the PID.  they're here for display
 * purposes.  this are the functions the PID Front-end uses for example
 */
double PID_GetKp()
{ 
    return  dispKp;
}

double PID_GetKi()
{
    return  dispKi;
}

double PID_GetKd()
{
    return  dispKd;
}

PID_MODE PID_GetMode()
{
    return  inAuto ? PID_AUTOMATIC : PID_MANUAL;
}

PID_DIRECTION PID_GetDirection()
{
    return controllerDirection;
}

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