thermferm/thermferm.c

changeset 182
dd69ccba8fa8
parent 179
417ee898fb02
child 184
db997a04fde3
--- a/thermferm/thermferm.c	Tue Aug 05 11:57:05 2014 +0200
+++ b/thermferm/thermferm.c	Tue Aug 05 15:44:29 2014 +0200
@@ -29,7 +29,6 @@
 #include "lcd-pcf8574.h"
 #include "lcd-buffer.h"
 #include "futil.h"
-#include "units.h"
 #include "xutil.h"
 
 
@@ -104,6 +103,24 @@
 
 
 
+int read_w1_28(char *address, int *val)
+{
+    devices_list        *device;
+    int                 tmp;
+
+    for (device = Config.devices; device; device = device->next) {
+	if (strcmp(address, device->uuid) == 0) {
+	    tmp = device->value;
+	    *val = tmp;
+	    return device->present;
+	}
+    }
+
+    return DEVPRESENT_NO;
+}
+
+
+
 int main(int argc, char *argv[])
 {
     int		rc, c, i;
@@ -231,7 +248,7 @@
     char                buf[1024], *filename, target[40], heater[40], cooler[40], fan[40], door[40];
     time_t		now, last = (time_t)0;
     units_list		*unit;
-    int			rc, run = 1, seconds = 0, minutes = 0;
+    int			rc, run = 1, seconds = 0, minutes = 0, piddelay = 0, temp, deviation;
     float		err = 0.0, sp, pv, P_err, I_err = 0.0, D_err, Out;
 #ifdef HAVE_WIRINGPI_H
     struct tm		*tm;
@@ -281,6 +298,27 @@
 #endif
     }
 
+    /*
+     * Initialize units for processing
+     */
+    for (unit = Config.units; unit; unit = unit->next) {
+	/*
+	 * Safety, turn everything off
+	 */
+	unit->heater_state = unit->cooler_state = unit->fan_state = unit->door_state = 0;
+	if (unit->profile && (int)unit->prof_started && (unit->mode == UNITMODE_PROFILE)) {
+	    syslog(LOG_NOTICE, "Starting unit %s profile %s", unit->name, unit->profile);
+	} else if (unit->mode == UNITMODE_BEER) {
+	    syslog(LOG_NOTICE, "Starting unit %s beer cooler at %.1f degrees", unit->name, unit->beer_set);
+	} else if (unit->mode == UNITMODE_FRIDGE) {
+	    syslog(LOG_NOTICE, "Starting unit %s as refridgerator at %.1f degrees", unit->name, unit->fridge_set);
+	} else if (unit->mode == UNITMODE_NONE) {
+	    syslog(LOG_NOTICE, "Starting unit %s in inactive state", unit->name);
+	} else {
+	    syslog(LOG_NOTICE, "Starting unit %s in off state", unit->name);
+	}
+    }
+
 #ifdef HAVE_WIRINGPI_H
     rc = piThreadCreate(my_units_loop);
 #else
@@ -323,9 +361,10 @@
 	    tm = localtime(&now);
 	    lcd_buf_write(row++, "   %02d-%02d-%04d   ", tm->tm_mday, tm->tm_mon + 1, tm->tm_year + 1900);
 	    lcd_buf_write(row++, "    %02d:%02d:%02d    ", tm->tm_hour, tm->tm_min, tm->tm_sec);
+#endif
 
 	    for (unit = Config.units; unit; unit = unit->next) {
-//		if (unit->mode != UNITMODE_OFF) {
+#ifdef HAVE_WIRINGPI_H
 		    lcd_buf_write(row++, "Unit %s              ", unit->name);
 		    lcd_buf_write(row++, "Mode %s              ", UNITMODE[unit->mode]);
 		    if (unit->air_address) {
@@ -334,14 +373,66 @@
 		    if (unit->beer_address) {
 			lcd_buf_write(row++, "Beer %.3f %cC         ", unit->beer_temperature / 1000.0, 0xdf);
 		    }
-//		}
+#endif
+
+		if (unit->air_address) {
+		    rc = read_w1_28(unit->air_address, &temp);
+		    if (rc == DEVPRESENT_YES) {
+			/*
+			 * It is possible to have read errors or extreme values.
+			 * This can happen with bad connections so we compare the
+			 * value with the previous one. If the difference is too
+			 * much, we don't send that value. That also means that if
+			 * the next value is ok again, it will be marked invalid too.
+			 * Maximum error is 40 degrees for now.
+			 */
+			deviation = 40000;
+			if ((unit->air_temperature == 0) ||
+			    (unit->air_temperature && (temp > (int)unit->air_temperature - deviation) && (temp < ((int)unit->air_temperature + deviation)))) {
+			    unit->air_temperature = temp;
+			    unit->air_state = 0;
+			} else {
+			    syslog(LOG_NOTICE, "deviation error deviation=%d, old=%d new=%d", deviation, unit->air_temperature, temp);
+			    if (debug) {
+				fprintf(stdout, "deviation error deviation=%d, old=%d new=%d\n", deviation, unit->air_temperature, temp);
+			    }
+			}
+		    } else if (rc == DEVPRESENT_ERROR) {
+			unit->air_state = 1;
+		    } else {
+			unit->air_state = 2;
+		    }
+		}
+
+		if (unit->beer_address) {
+		    rc = read_w1_28(unit->beer_address, &temp);
+		    if (rc == DEVPRESENT_YES) {
+			deviation = 40000;
+			if ((unit->beer_temperature == 0) ||
+			    (unit->beer_temperature && (temp > (int)unit->beer_temperature - deviation) && (temp < ((int)unit->beer_temperature + deviation)))) {
+			    unit->beer_temperature = temp;
+			    unit->beer_state = 0;
+			} else {
+			    syslog(LOG_NOTICE, "deviation error deviation=%d, old=%d new=%d", deviation, unit->beer_temperature, temp);
+			    if (debug) {
+				fprintf(stdout, "deviation error deviation=%d, old=%d new=%d\n", deviation, unit->beer_temperature, temp);
+			    }
+			}
+		    } else if (rc == DEVPRESENT_ERROR) {
+			unit->beer_state = 1;
+		    } else {
+			unit->beer_state = 2;
+		    }
+		}
 	    }
 
+#ifdef HAVE_WIRINGPI_H
 	    lcd_buf_show();
 #endif
 
-	    if (seconds == 60) {
-		seconds = 0;
+	    piddelay++;
+	    if (piddelay == 15) {
+		piddelay = 0;
 
 		for (unit = Config.units; unit; unit = unit->next) {
 		    if (unit->mode != UNITMODE_OFF) {
@@ -370,7 +461,7 @@
 			    /*
 			     * A postive value means heating, a negative value cooling.
 			     */
-			    Out = (5.0*P_err) + (0.25*I_err) + (-1.5*D_err);
+			    Out = (5.0*P_err) + (0.25*I_err) + (1.5*D_err);
 			    //     Kp 0.1        Ki 0.3        Kd 0.02
 			    if (debug)
 				fprintf(stdout, "sp=%.2f pv=%.2f err_old=%.2f err=%.2f P_err=%.2f I_err=%.2f D_err=%.2f Out=%.2f\n",
@@ -390,6 +481,18 @@
 				device_out(unit->cooler_address, unit->cooler_state);
 			    }
 			}
+		    }
+		}
+	    }
+
+	    if (seconds == 60) {
+		seconds = 0;
+
+		/*
+		 * Log temperature and status every minute if unit is active.
+		 */
+		for (unit = Config.units; unit; unit = unit->next) {
+		    if (unit->mode != UNITMODE_OFF) {
 
 			snprintf(target, 39, "NA");
 			snprintf(heater, 39, "NA");
@@ -442,6 +545,20 @@
 
     } while (run);
 
+    /*
+     * Stop units processing in a neat way
+     */
+    for (unit = Config.units; unit; unit = unit->next) {
+	/*
+	 * Turn everything off
+	 */
+	unit->heater_state = unit->cooler_state = unit->fan_state = unit->door_state = 0;
+	device_out(unit->heater_address, unit->heater_state);
+	device_out(unit->cooler_address, unit->cooler_state);
+	device_out(unit->fan_address, unit->fan_state);
+	syslog(LOG_NOTICE, "Stopped unit %s mode %s", unit->name, UNITMODE[unit->mode]);
+    }
+
     if (debug)
 	fprintf(stdout, (char *)"Out of loop\n");
 

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