thermferm/simulator.c

Thu, 10 Jan 2019 16:33:42 +0100

author
Michiel Broek <mbroek@mbse.eu>
date
Thu, 10 Jan 2019 16:33:42 +0100
changeset 569
9c69d43bfb06
parent 553
4091d4fe217f
child 571
6f8eda55ec2c
permissions
-rw-r--r--

Version 0.9.0. Implemented DCMD via mqtt to set stage, mode, setpoint low and high. Implemeted DCMD via mqtt to set heater, cooler, fan and light state. Implemented DCMD via mqtt to set product code and name. Set the PID's in fridge mode without idle range offset, that was an old leftover setting that was obsolete.

/*****************************************************************************
 * Copyright (C) 2008-2018
 *   
 * Michiel Broek <mbroek at mbse dot eu>
 *
 * This file is part of the mbsePi-apps
 *
 * This is free software; you can redistribute it and/or modify it
 * under the terms of the GNU General Public License as published by the
 * Free Software Foundation; either version 2, or (at your option) any
 * later version.
 *
 * mbsePi-apps is distributed in the hope that it will be useful, but
 * WITHOUT ANY WARRANTY; without even the implied warranty of
 * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the GNU
 * General Public License for more details.
 * 
 * You should have received a copy of the GNU General Public License
 * along with ThermFerm; see the file COPYING.  If not, write to the Free
 * Software Foundation, 59 Temple Place, Suite 330, Boston, MA 02111-1307 USA.
 *****************************************************************************/

#include "thermferm.h"
#include "simulator.h"

#ifdef USE_SIMULATOR

extern int		my_shutdown;
extern int		debug;
extern sys_config	Config;

int SIMcooling = 0;
int SIMheating = 0;
int SIMfan = 0;
int SIMlight = 0;


#ifdef HAVE_WIRINGPI_H
PI_THREAD (my_simulator_loop)
#else
void *my_simulator_loop(void *threadid)
#endif
{
    simulator_list	*simulator;
    time_t		now, last = (time_t)0;
    int			seconds = 0;
    double		k_room_air, sqm_room_air, thick_room_air, air_heat_transfer;
    double		air_change, vhc_air = 0.00121;

    syslog(LOG_NOTICE, "Thread my_simulator_loop started");
    if (debug)
	fprintf(stdout, "Thread my_simulator_loop started\n");

    for (simulator = Config.simulators; simulator; simulator = simulator->next) {
	/*
	 * Heater and cooler have the air temperature
	 */
	simulator->s_heat_temp = simulator->s_cool_temp = simulator->room_temperature;
    }

    for (;;) {
	if (my_shutdown)
	    break;

	for (simulator = Config.simulators; simulator; simulator = simulator->next) {
	    if (my_shutdown)
	    	break;

	    now = time(NULL);
	    if (now != last) {
		last = now;
		/*
		 * Each second
		 */
	    	seconds++;

		/*
	    	 * First, calculate temperature difference between the room and the air in the
	    	 * fridge. We use the volume air to roughly calculate the total area between
	    	 * the in and outside. Calculate the effect and shift the air temperature towards
	    	 * the room temperature.
	    	 */
		sqm_room_air = (cbrtl(simulator->volume_air) * cbrtl(simulator->volume_air) * 6) / 100;	/* square meters all fridge sides */
		thick_room_air = 0.04;	/* 4 cm walls	*/
		k_room_air = 0.03;	/* Polystrene	*/
		air_heat_transfer=(k_room_air * sqm_room_air * (simulator->room_temperature - simulator->air_temperature)) / thick_room_air;
		air_change = (air_heat_transfer / (vhc_air * ((simulator->volume_air - simulator->volume_beer) * 1000))) / 60.0;
		simulator->air_temperature += air_change;

	    	/*
	    	 * If heating, calculate temperature of the heating plate. If heating is off but
	    	 * the plate is warmer then the air, calculate the cooling down temperature.
	    	 * Finally, calculate the new air and plate temperature.
	    	 */
		if (SIMheating) {
		    if (simulator->s_heat_temp < simulator->heater_temp) {
			simulator->s_heat_temp += 0.05;
			if (simulator->s_heat_temp > simulator->air_temperature)
			    simulator->air_temperature += ((simulator->s_heat_temp - simulator->air_temperature) / 100.0);
		    }
		} else {
		    /*
		     * Follow the air temperature
		     */
		    simulator->s_heat_temp -= (simulator->s_heat_temp - simulator->air_temperature) / 25.0;
		}

	    	/* 
	    	 * If cooling, calculate temperature of the cooling plate. If cooling is off but
	    	 * the plate is colder then the air, calculate the warming up temperature.
	    	 * Finsally, calculate the new air and plate temperature.
	    	 */
		if (SIMcooling) {
		    if (simulator->s_cool_temp > simulator->cooler_temp) {
			simulator->s_cool_temp -= 0.05;
			if (simulator->s_cool_temp < simulator->air_temperature)
			    simulator->air_temperature -= ((simulator->air_temperature - simulator->s_cool_temp) / 100.0);
		    }
		} else {
		    simulator->s_cool_temp -= (simulator->s_cool_temp - simulator->air_temperature) / 25.0;
		}

	    	/*
	    	 * Calculate final temperature of the beer and the air.
	    	 */
		// Cheap trick, just follow slowly the air temp.
		simulator->beer_temperature += ((simulator->air_temperature - simulator->beer_temperature) / 500.0);
		simulator->air_temperature += ((simulator->beer_temperature - simulator->air_temperature) / 2500.0);
		simulator->chiller_temperature = simulator->cooler_temp;	// Libk these

		if ((seconds % 15) == 0)
		    syslog(LOG_NOTICE, "air=%.3f beer=%.3f heater=%.3f cooler=%.3f", simulator->air_temperature, simulator->beer_temperature,
				simulator->s_heat_temp, simulator->s_cool_temp);

//		if (debug)
//		    fprintf(stdout, "sqm_room_air=%f air=%f air_heat_transfer=%f air_change=%f beer=%f\n",
//			sqm_room_air, simulator->air_temperature, air_heat_transfer, air_change, simulator->beer_temperature);
	    }
	    usleep(100000);
	}
	usleep(50000);
    }

    syslog(LOG_NOTICE, "Thread my_simulator_loop stopped");
    if (debug)
	fprintf(stdout, "Thread my_simulator_loop stopped\n");
    return 0;
}


#endif

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