thermferm/simulator.c

Wed, 01 May 2024 14:38:37 +0200

author
Michiel Broek <mbroek@mbse.eu>
date
Wed, 01 May 2024 14:38:37 +0200
changeset 715
f5d85af156ab
parent 714
24749c296a50
child 716
5c30c8ef83a8
permissions
-rw-r--r--

Added device_present() function to easy update device present from one-wire and simulator devices. When a simulator temperature sensor present is changed, the device table is changed too. Controlling simulator relays is now for each simulator. The simulator runs under the state machine. If something changed in the running simulator, all data is broadcasted over websocket. Completed the web editor.

/*****************************************************************************
 * Copyright (C) 2014-2024
 *   
 * Michiel Broek <mbroek at mbse dot eu>
 *
 * This file is part of the mbsePi-apps
 *
 * This is free software; you can redistribute it and/or modify it
 * under the terms of the GNU General Public License as published by the
 * Free Software Foundation; either version 2, or (at your option) any
 * later version.
 *
 * mbsePi-apps is distributed in the hope that it will be useful, but
 * WITHOUT ANY WARRANTY; without even the implied warranty of
 * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the GNU
 * General Public License for more details.
 * 
 * You should have received a copy of the GNU General Public License
 * along with ThermFerm; see the file COPYING.  If not, write to the Free
 * Software Foundation, 59 Temple Place, Suite 330, Boston, MA 02111-1307 USA.
 *****************************************************************************/

extern int		debug;

#include "thermferm.h"
#include "statetbl.h"
#include "delay.h"
#include "xutil.h"
#include "websocket.h"
#include "simulator.h"

int			my_simulator_state = 0;

#ifdef USE_SIMULATOR

extern sys_config	Config;
extern const char	DEVPRESENT[4][6];

int			my_simulator_shutdown = 0;


static int simulate(void);


/*
 * Return json data for one simulator
 */
char *simulator_json(simulator_list *simulator)
{
    char	*payload, buf[64];

    payload = xstrcpy((char *)"{\"uuid\":\"");
    payload = xstrcat(payload, simulator->uuid);
    payload = xstrcat(payload, (char *)"\",\"name\":\"");
    payload = xstrcat(payload, simulator->name);
    payload = xstrcat(payload, (char *)"\",\"simno\":");
    sprintf(buf, "%d", simulator->simno);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"volume_air\":");
    sprintf(buf, "%d", simulator->volume_air);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"volume_beer\":");
    sprintf(buf, "%d", simulator->volume_beer);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"room\":{\"tempaddress\":\"");
    payload = xstrcat(payload, simulator->room_tempaddress);
    payload = xstrcat(payload, (char *)"\",\"temperature\":");
    sprintf(buf, "%.1f", simulator->room_temperature);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"humaddress\":\"");
    payload = xstrcat(payload, simulator->room_humaddress);
    payload = xstrcat(payload, (char *)"\",\"humidity\":");
    sprintf(buf, "%.1f", simulator->room_humidity);
    payload = xstrcat(payload, buf);

    payload = xstrcat(payload, (char *)"},\"air\":{\"address\":\"");
    payload = xstrcat(payload, simulator->air_address);
    payload = xstrcat(payload, (char *)"\",\"temperature\":");
    sprintf(buf, "%.4f", simulator->air_temperature);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->air_present]);
    payload = xstrcat(payload, (char *)"\"},\"beer\":{\"address\":\"");

    payload = xstrcat(payload, simulator->beer_address);
    payload = xstrcat(payload, (char *)"\",\"temperature\":");
    sprintf(buf, "%.4f", simulator->beer_temperature);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->beer_present]);
    payload = xstrcat(payload, (char *)"\"},\"beer2\":{\"address\":\"");

    payload = xstrcat(payload, simulator->beer_address2);
    payload = xstrcat(payload, (char *)"\",\"temperature\":");
    sprintf(buf, "%.4f", simulator->beer_temperature2);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->beer_present2]);
    payload = xstrcat(payload, (char *)"\"},\"chiller\":{\"address\":\"");

    payload = xstrcat(payload, simulator->chiller_address);
    payload = xstrcat(payload, (char *)"\",\"temperature\":");
    sprintf(buf, "%.4f", simulator->chiller_temperature);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->chiller_present]);
    payload = xstrcat(payload, (char *)"\"},\"cooler\":{\"address\":\"");

    payload = xstrcat(payload, simulator->cooler_address);
    payload = xstrcat(payload, (char *)"\",\"temperature\":");
    sprintf(buf, "%.4f", simulator->cooler_temp);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"time\":");
    sprintf(buf, "%d", simulator->cooler_time);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"size\":");
    sprintf(buf, "%.4f", simulator->cooler_size);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->cooler_present]);
    payload = xstrcat(payload, (char *)"\",\"power\":");
    sprintf(buf, "%d", simulator->cooler_power);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)"},\"heater\":{\"address\":\"");

    payload = xstrcat(payload, simulator->heater_address);
    payload = xstrcat(payload, (char *)"\",\"temperature\":");
    sprintf(buf, "%.4f", simulator->heater_temp);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"time\":");
    sprintf(buf, "%d", simulator->heater_time);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"size\":");
    sprintf(buf, "%.4f", simulator->heater_size);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->heater_present]);
    payload = xstrcat(payload, (char *)"\",\"power\":");
    sprintf(buf, "%d", simulator->heater_power);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)"},\"fan\":{\"address\":\"");

    payload = xstrcat(payload, simulator->fan_address);
    payload = xstrcat(payload, (char *)"\",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->fan_present]);
    payload = xstrcat(payload, (char *)"\",\"power\":");
    sprintf(buf, "%d", simulator->fan_power);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)"},\"light\":{\"address\":\"");

    payload = xstrcat(payload, simulator->light_address);
    payload = xstrcat(payload, (char *)"\",\"present\":\"");
    payload = xstrcat(payload, (char *)DEVPRESENT[simulator->light_present]);
    payload = xstrcat(payload, (char *)"\",\"power\":");
    sprintf(buf, "%d", simulator->light_power);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)"},\"frigo_isolation\":");

    sprintf(buf, "%.4f", simulator->frigo_isolation);
    payload = xstrcat(payload, buf);

    payload = xstrcat(payload, (char *)",\"timestamp\":");
    sprintf(buf, "%ld", (long)simulator->timestamp);
    payload = xstrcat(payload, buf);
    payload = xstrcat(payload, (char *)"}");

    return payload;
}



void simulator_ws(void)
{
    bool		comma = false;
    char		*payload = NULL, *payloadu = NULL;
    simulator_list	*simulator;

    payload = xstrcpy((char *)"{\"type\":\"simulator\",\"metric\":[");
    for (simulator = Config.simulators; simulator; simulator = simulator->next) {
        if (comma)
            payload = xstrcat(payload, (char *)",");
        payloadu = simulator_json(simulator);
        payload = xstrcat(payload, payloadu);
        comma = true;
        free(payloadu);
        payloadu = NULL;
    }
    payload = xstrcat(payload, (char *)"]}");
    ws_broadcast(payload);
    free(payload);
    payload = NULL;
}



void *my_simulator_loop(void *threadid)
{
    my_simulator_state = 1;
    syslog(LOG_NOTICE, "Thread my_simulator_loop started");

    /*
     * Run the state machine
     */
    simulate();

    syslog(LOG_NOTICE, "Thread my_simulator_loop stopped");
    my_simulator_state = 0;
    return 0;
}


SM_DECL(simulate, (char *)"simulator")
SM_STATES
    Init,
    Waiting,
    Run,
    Websocket
SM_NAMES
    (char *)"Init",
    (char *)"Waiting",
    (char *)"run",
    (char *)"Websocket"
SM_EDECL
    simulator_list	*simulator;
    time_t		now, last = (time_t)0;
    int			seconds = 0;
    double		k_room_air, sqm_room_air, thick_room_air, air_heat_transfer;
    double		air_change, vhc_air = 0.00121;
    double		air_temp, beer_temp, chiller_temp;
    bool		changed = false;

SM_START(Init)

SM_STATE(Init)

    for (simulator = Config.simulators; simulator; simulator = simulator->next) {
	/*
	 * Heater and cooler have the air temperature
	 */
	simulator->s_heat_temp = simulator->s_cool_temp = simulator->room_temperature;
    }
    SM_PROCEED(Waiting);

SM_STATE(Waiting)

    if (my_simulator_shutdown) {
	SM_SUCCESS;
    }
    now = time(NULL);
    if (now != last) {
	last = now;
	seconds++;
	SM_PROCEED(Run);
    }
    mDelay(50L);

SM_STATE(Run)

    changed = false;
    for (simulator = Config.simulators; simulator; simulator = simulator->next) {
	if (my_simulator_shutdown) {
	    SM_SUCCESS;
	}

	/*
	 * Copy to duplicates
	 */
	air_temp = simulator->air_temperature;
	beer_temp = simulator->beer_temperature;
	chiller_temp = simulator->chiller_temperature;

	/*
	 * First, calculate temperature difference between the room and the air in the
	 * fridge. We use the volume air to roughly calculate the total area between
	 * the in and outside. Calculate the effect and shift the air temperature towards
	 * the room temperature.
	 */
	sqm_room_air = (cbrtl(simulator->volume_air) * cbrtl(simulator->volume_air) * 6) / 100; /* square meters all fridge sides */
	thick_room_air = 0.04;	/* 4 cm walls   */
	k_room_air = 0.03;	/* Polystrene   */
	air_heat_transfer=(k_room_air * sqm_room_air * (simulator->room_temperature - air_temp)) / thick_room_air;
	air_change = (air_heat_transfer / (vhc_air * ((simulator->volume_air - simulator->volume_beer) * 1000))) / 60.0;
	air_temp += air_change;

	/*
	 * If heating, calculate temperature of the heating plate. If heating is off but
	 * the plate is warmer then the air, calculate the cooling down temperature.
	 * Finally, calculate the new air and plate temperature.
	 */
	if (simulator->heater_present == DEVPRESENT_YES && simulator->heater_power >= 50) {
	    if (simulator->s_heat_temp < simulator->heater_temp) {
		simulator->s_heat_temp += 0.05;
		if (simulator->s_heat_temp > simulator->air_temperature)
		    air_temp += ((simulator->s_heat_temp - air_temp) / 100.0);
	    }
	} else {
	    /*
	     * Follow the air temperature
	     */
	    simulator->s_heat_temp -= (simulator->s_heat_temp - air_temp) / 25.0;
	}

	/*
	 * If cooling, calculate temperature of the cooling plate. If cooling is off but
	 * the plate is colder then the air, calculate the warming up temperature.
	 * Finsally, calculate the new air and plate temperature.
	 */
	if (simulator->cooler_present == DEVPRESENT_YES && simulator->cooler_power >= 50) {
	    if (simulator->s_cool_temp > simulator->cooler_temp) {
		simulator->s_cool_temp -= 0.05;
		if (simulator->s_cool_temp < air_temp)
		    air_temp -= ((air_temp - simulator->s_cool_temp) / 100.0);
	    }
	} else {
	    simulator->s_cool_temp -= (simulator->s_cool_temp - air_temp) / 25.0;
	}

	/*
	 * Calculate final temperature of the beer and the air.
	 */
	// Cheap trick, just follow slowly the air temp.
	beer_temp += ((air_temp - beer_temp) / 500.0);
	air_temp += ((beer_temp - air_temp) / 2500.0);
	chiller_temp = simulator->cooler_temp;        // Link these

	/*
	 * Finally update simulated sensors with the new values.
	 * The devices_loop will pickup the values and sets the resolution.
	 */
	if (air_temp != simulator->air_temperature) {
//	    syslog(LOG_NOTICE, "SIM %d:     air %f to %f", simulator->simno, simulator->air_temperature, air_temp);
	    simulator->air_temperature = air_temp;
	    changed = true;
	}
	if (beer_temp != simulator->beer_temperature) {
//	    syslog(LOG_NOTICE, "SIM %d:    beer %f to %f", simulator->simno, simulator->beer_temperature, beer_temp);
            simulator->beer_temperature = beer_temp;
            changed = true;
	}
	if (chiller_temp != simulator->chiller_temperature) {
//	    syslog(LOG_NOTICE, "SIM %d: chiller %f to %f", simulator->simno, simulator->chiller_temperature, chiller_temp);
	    simulator->chiller_temperature = chiller_temp;
	    changed = true;
	}
    }
    SM_PROCEED(Websocket);

SM_STATE(Websocket)

    if (my_simulator_shutdown) {
	SM_SUCCESS;
    }
    if (changed) {
	simulator_ws();
	changed = false;
    }
    SM_PROCEED(Waiting);

SM_END
SM_RETURN


#endif

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