main/task_ina219.c

Wed, 12 Apr 2023 16:23:02 +0200

author
Michiel Broek <mbroek@mbse.eu>
date
Wed, 12 Apr 2023 16:23:02 +0200
changeset 24
74609f70411e
parent 14
2a9f67ecbc72
child 28
5872b972e553
permissions
-rw-r--r--

Reduced I2C master speed from 400 to 100 Khz. Hope to get power-on init for BMP280 more reliable. Added warnings for I2C devices that are missing. Some logmessages reduced to debug log messages. Added extra 10 mSec delays before read shunt voltage in the INA219 task. Removed and reduced log levels in the MQTT task. Show received data events. Remove WiFi total time debug logging, it's ok now.

/**
 * @file task_ina219.c
 * @brief The FreeRTOS task to query the INA219 sensors.
 */


#include "config.h"


static const char		*TAG = "task_ina219";

SemaphoreHandle_t		xSemaphoreINA219 = NULL;	///< Semaphore INA219 task
EventGroupHandle_t		xEventGroupINA219;		///< Events INA219 task
INA219_State			*ina219_state;			///< Public state for other tasks

extern ina219_t			ina219_b_dev;
extern ina219_t			ina219_s_dev;

const int TASK_INA219_REQUEST_DONE = BIT0;			///< All requests are done.
const int TASK_INA219_REQUEST_POWER = BIT1;			///< Request power readings



void request_ina219(void)
{
    xEventGroupClearBits(xEventGroupINA219, TASK_INA219_REQUEST_DONE);
    xEventGroupSetBits(xEventGroupINA219, TASK_INA219_REQUEST_POWER);
}



bool ready_ina219(void)
{
    if (xEventGroupGetBits(xEventGroupINA219) & TASK_INA219_REQUEST_DONE)
	return true;
    return false;
}



/*
 * Task to read INA219 sensors on request.
 */
void task_ina219(void *pvParameter)
{
    float	bus_voltage, shunt_voltage, current;

    ESP_LOGI(TAG, "Starting task INA219 sda=%d scl=%d", CONFIG_I2C_MASTER_SDA, CONFIG_I2C_MASTER_SCL);
    ina219_state = malloc(sizeof(INA219_State));

    ina219_state->Battery.valid = false;
    ina219_state->Battery.fake = (ina219_b_dev.i2c_dev.addr == 0) ? true:false;
    ina219_state->Battery.address = ina219_b_dev.i2c_dev.addr;
    ina219_state->Battery.error = INA219_ERR_NONE;
    if (ina219_b_dev.i2c_dev.addr) {
	ESP_LOGI(TAG, "Configuring INA219 Battery");
	ESP_ERROR_CHECK(ina219_configure(&ina219_b_dev, INA219_BUS_RANGE_32V, INA219_GAIN_0_125,
            INA219_RES_12BIT_1S, INA219_RES_12BIT_1S, INA219_MODE_CONT_SHUNT_BUS));
    	ESP_LOGI(TAG, "Calibrating INA219 Battery");
    	ESP_ERROR_CHECK(ina219_calibrate(&ina219_b_dev, (float)I_MAX_CURRENT, (float)I_SHUNT_RESISTOR_MILLI_OHM / 1000.0f));
    }

    ina219_state->Solar.valid = false;
    ina219_state->Solar.fake = (ina219_s_dev.i2c_dev.addr == 0) ? true:false;
    ina219_state->Solar.address = ina219_s_dev.i2c_dev.addr;
    ina219_state->Solar.error = INA219_ERR_NONE;
    if (ina219_s_dev.i2c_dev.addr) {
        ESP_LOGI(TAG, "Configuring INA219 Solar");
        ESP_ERROR_CHECK(ina219_configure(&ina219_s_dev, INA219_BUS_RANGE_32V, INA219_GAIN_0_125,
            INA219_RES_12BIT_1S, INA219_RES_12BIT_1S, INA219_MODE_CONT_SHUNT_BUS));
        ESP_LOGI(TAG, "Calibrating INA219 Solar");
        ESP_ERROR_CHECK(ina219_calibrate(&ina219_s_dev, (float)I_MAX_CURRENT, (float)I_SHUNT_RESISTOR_MILLI_OHM / 1000.0f));
    }

    /* event handler and event group for this task */
    xEventGroupINA219 = xEventGroupCreate();
    EventBits_t uxBits;

    /*
     * Task loop forever.
     */
    ESP_LOGI(TAG, "Starting loop INA219 sensors 0x%02x %d, 0x%02x %d",
		    ina219_state->Battery.address, ina219_state->Battery.fake, ina219_state->Solar.address, ina219_state->Solar.fake);
    while (1) {

	uxBits = xEventGroupWaitBits(xEventGroupINA219, TASK_INA219_REQUEST_POWER, pdFALSE, pdFALSE, portMAX_DELAY );

	if (uxBits & TASK_INA219_REQUEST_POWER) {

	    /*
	     * Four scenario's:
	     * 1. Both sensors present, just use them.
	     * 2. Only battery sensor (test environment). Use it and fake
	     *    the solar chip as if it is charging.
	     * 3. Only solar sensor. Use scenario 4, but show measured values.
	     * 4. Fake everything.
	     */
	    if (! ina219_state->Battery.fake) {
		/*
		 * Note, on Arduino power down and resume works, but not on esp-idf.
		 * This could save only 0.5 mA per device.
		 *
		 * We run the ESP32-C3 in Power Save mode, Dynamic Frequency Scaling.
		 * This means a wrong current measurement (too high) unless we let the CPU
		 * rest for a while. The INA219 runs in continuous mode so we get the
		 * results during the vTaskDelay().
		 */
		vTaskDelay(20 / portTICK_PERIOD_MS);
		ESP_ERROR_CHECK(ina219_get_bus_voltage(&ina219_b_dev, &bus_voltage));
		vTaskDelay(10 / portTICK_PERIOD_MS);
		ESP_ERROR_CHECK(ina219_get_shunt_voltage(&ina219_b_dev, &shunt_voltage));
		vTaskDelay(10 / portTICK_PERIOD_MS);
		ESP_ERROR_CHECK(ina219_get_current(&ina219_b_dev, &current));
		ESP_LOGI(TAG, "Battery VBUS: %.04f V, VSHUNT: %.04f mV, IBUS: %.04f mA", bus_voltage, shunt_voltage * 1000, current * 1000);
	    }
	    if (xSemaphoreTake(xSemaphoreINA219, 25) == pdTRUE) {
		if (ina219_state->Battery.fake) {
		    ina219_state->Battery.volts = 13.21;
		    if (ready_WiFi()) {
			ina219_state->Battery.shunt = 0.00785;
			ina219_state->Battery.current = 78.5;
		    } else {
			ina219_state->Battery.shunt = 0.00182;
			ina219_state->Battery.current = 18.2;
		    }
		} else {
		    ina219_state->Battery.volts = bus_voltage;
		    ina219_state->Battery.shunt = shunt_voltage;
		    ina219_state->Battery.current = current * 1000;
		}
		ina219_state->Battery.valid = true;
		xSemaphoreGive(xSemaphoreINA219);
	    }

	    if (! ina219_state->Solar.fake) {
		vTaskDelay(20 / portTICK_PERIOD_MS);
                ESP_ERROR_CHECK(ina219_get_bus_voltage(&ina219_s_dev, &bus_voltage));
		vTaskDelay(10 / portTICK_PERIOD_MS);
                ESP_ERROR_CHECK(ina219_get_shunt_voltage(&ina219_s_dev, &shunt_voltage));
		vTaskDelay(10 / portTICK_PERIOD_MS);
                ESP_ERROR_CHECK(ina219_get_current(&ina219_s_dev, &current));
                ESP_LOGI(TAG, "  Solar VBUS: %.04f V, VSHUNT: %.04f mV, IBUS: %.04f mA", bus_voltage, shunt_voltage * 1000, current * 1000);
	    }
	    if (xSemaphoreTake(xSemaphoreINA219, 25) == pdTRUE) {
		if (! ina219_state->Solar.fake && ! ina219_state->Battery.fake) {
		    ina219_state->Solar.volts = bus_voltage;
                    ina219_state->Solar.shunt = shunt_voltage;
                    ina219_state->Solar.current = current * 1000;
		} else if (ina219_state->Solar.fake && ! ina219_state->Battery.fake) {
		    ina219_state->Solar.volts = ina219_state->Battery.volts + 0.78;
		    ina219_state->Solar.shunt = 0.02341;
		    ina219_state->Solar.current = 234.1;
		} else {
		    ina219_state->Solar.volts = 13.98;
		    ina219_state->Solar.shunt = 0.02341;
		    ina219_state->Solar.current = 234.1;
		}
		ina219_state->Solar.valid = true;

		/*
		 * Now update the outer state
		 */
		ina219_state->valid = (ina219_state->Battery.valid && ina219_state->Solar.valid);
		ina219_state->fake = (ina219_state->Battery.fake || ina219_state->Solar.fake);
		ina219_state->error = ina219_state->Battery.error;
		if (ina219_state->error == 0)
		    ina219_state->error = ina219_state->Solar.error;
		xSemaphoreGive(xSemaphoreINA219);
	    }

	    xEventGroupClearBits(xEventGroupINA219, TASK_INA219_REQUEST_POWER);
	    xEventGroupSetBits(xEventGroupINA219, TASK_INA219_REQUEST_DONE);
	}
    }
}

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